Switch guide

How to switch from Invisible AI to Spot AI: from the station to the whole plant

Invisible AI is a station-level instrument. It ships its own edge devices with depth-sensing cameras, keeps everything inside the factory firewalls and measures what happens at a workstation. This is the one page in the set where camera reuse is not common ground, so the plan is about what the cameras already in your ceiling could be doing instead.

Updated August 14, 2026
8 min read
By Dunchadhn Lyons, Director of AI Engineering
Switch from Invisible AI to Spot AI: Invisible AI is a station-level instrument
What you keep
Your ceiling cameras
The IP cameras already across the plant, which the station devices never used. Spot AI runs on those.
What you keep
Your station devices
Nothing in this plan requires pulling an edge device off a station where depth at the workstation is the measurement.
What changes
How much of the plant is watched
The aisles, the dock and the yard start producing data, not only the stations with a device on them.
What changes
What the video answers
Cycle work keeps an answer, and safety, security and SOP adherence get one on the same feeds.
What is watched, before and after

One platform instruments a workstation with its own device, the other reads the cameras already covering the building. Both rows describe what each vendor publishes.

Two ways in, and neither is a station device
IP cameras
ONVIF or RTSP, any manufacturer
Already over the aisles, the dock doors and the yard
Analog cameras
Straight into the IVR
The older runs in the buildings nobody has recabled
Before: the instrument is bolted to the station
Edge devices see
One station at a time
Intel RealSense 3D camera, NVIDIA chipset and up to 4TB SSD, per Invisible AI
The models measure
The cycle
Cycle time drift, throughput, ergonomic risk and quality deviations
Beyond the station
The overhead cameras
Safety, security and yard coverage are not publicly specified
After: the building is instrumented, not just the line
The IVR records
Full resolution, on site
Only event metadata leaves the building
The agents watch
Operations, safety and security
15+ pre-trained agents plus Iris for a detection specific to your process
On the yard at 03:00
Talk down, strobes, horn
Through standard speakers, on ground the station devices never covered
Architecture from each vendor's own public documentation, read August 2026. Invisible AI states ISO 27001 certification, zero collection of biometric data and storage of up to 3 months and 2TB per device on the edge. Timing is separate: Spot AI rollout runs days per site on the cameras already installed.

When it makes sense to switch

Four moments when manufacturing teams running a station-level tool start this conversation. If none of them are true, staying put is a reasonable answer.

Coverage grows one device at a time

The instrument is the device. Invisible AI describes edge units containing an Intel RealSense 3D camera, an NVIDIA chipset and up to 4TB of SSD, with storage stated per device. That is the right shape for a station you are studying closely. It is an expensive shape for a question that spans a building, because every new area is another unit rather than another camera already on the wall.

The rest of the plant has cameras nobody is reading

Most plants running a station tool already have IP cameras over the aisles, the dock and the yard, feeding a recorder nobody opens unless something goes wrong. Those feeds are the cheapest data in the building because they are already paid for. If nothing is watching them, that is the gap worth pricing before another station device is ordered.

The questions have moved past cycle time

Invisible AI publishes production and process intelligence: cycle time variability, process drift, throughput, ergonomic risk and quality deviations at the station, with alerts to industrial engineers and team leads. Safety, security and yard or perimeter coverage are not publicly specified. When EHS and security start asking for video, they are asking a different vendor by default.

The line changes faster than the instrumentation does

A rebalanced line or a new model year moves the stations, and a device-per-station estate has to follow. Worth asking both vendors what a layout change costs in practice: for one it is moving hardware, for the other it is pointing an agent at a different camera. Neither answer is automatically better, and the honest version depends on how often your lines actually move.

Invisible AI and Spot AI side by side

The structural differences that decide whether a switch is worth starting.

Criterion
Spot AI
Invisible AI
Camera model
Camera agnosticAny ONVIF or RTSP IP camera, plus legacy analog through the IVR
Its own Edge AI devices, described as containing an Intel RealSense 3D camera, an NVIDIA AI chipset and up to 4TB SSD. Support for third-party or existing cameras is not publicly specified
Where full-resolution video lives
On siteOn the Intelligent Video Recorder; only event metadata leaves the building
On the device: all video processing and storage, stated as up to 3 months and 2TB per device, done on the edge without leaving the factory firewalls
Cloud dependency
Full-resolution recording runs on the local IVR, with search and multi-site management in the cloud
None by design: an entirely on-premise solution with no cloud integration required, in Invisible AI's own words
Pre-trained agents
15+Security, safety and operations, from register theft to forklift near-miss
Station-level production measures rather than a detection library: cycle time variability, process drift, throughput, ergonomic risk and quality deviations, with alerts when a station falls behind
AI coverage across a mixed fleet
Pre-trained Video AI Agents plus Iris custom detections across the whole fleet
The line, station by station. Safety, security and yard or perimeter coverage are not publicly specified
Estate types served out of the box
Stores, plants, warehouses, yards and campuses
Manufacturing lines, with automotive and aerospace named as its industries
Compliance posture
SOC 2, NDAA, HIPAAAll three stated publicly
ISO 27001 certified, with zero collection, use or storage of biometric data and one-click operator blurring, all stated publicly

Swipe the table sideways to see every column.

Invisible AI data comes from Invisible AI's own public product, how it works and security pages, read August 2026. Where Invisible AI publishes nothing, this table says so rather than guessing.

The four-phase plan

A rollout that keeps coverage live throughout. Most sites go live inside six weeks.

Assess

Week 1

Build two inventories side by side, because they barely overlap. First the edge devices: which stations they sit on, what each one measures and which of those measures the continuous improvement program actually uses in a review. Then the cameras already in the plant that no software reads: the aisles, the dock doors, the yard and the perimeter. The second list is usually longer than anyone expects, and it is the whole argument for the move.

Who is involved
The industrial engineering lead, plus the plant network or IT owner
What you need ready
The device list with the station and measure for each, the full IP camera inventory per building and the reports the CI program runs every month

Pilot

Weeks 2 to 3

This pilot is additive rather than a swap, which makes it unusually cheap to run. Leave the edge devices exactly where they are and put Spot AI on the overhead cameras nobody is reading. Two weeks later you have a real answer to the only question that matters: how much of what you needed the station devices for is visible from the ceiling, and how much of the plant was invisible until now.

Who is involved
Industrial engineering and the plant manager, with EHS in the room
What you need ready
One Intelligent Video Recorder on site, the existing IP cameras pointed at it and a fortnight of normal production

Cut over

Weeks 4 to 6

Decide area by area rather than in one call, and be honest about the exception. Where the measurement genuinely needs depth at the workstation, that station keeps its device and nothing in this plan asks otherwise. Everywhere else, the overhead cameras take over and the device comes off. Export what you need first: Invisible AI states storage of up to 3 months and 2TB per device on the edge, so removing a unit is the moment its history stops being reachable.

Who is involved
Industrial engineering, plant engineering and the CI owner
What you need ready
A per-area decision list, an export of what each device holds that still matters and the notice period on the contract

Tune

Ongoing

Once the line is covered, the work moves to everything the station instrument was never pointed at. Add SOP adherence and shift recaps on the same feeds, put safety agents on the aisles and the dock, bring the yard and the perimeter into scope, then build an Iris detection for something specific to your process. This is the phase where the plant stops having one instrumented line and starts having an instrumented building.

Who is involved
Industrial engineering with EHS, operations and the security owner
What you need ready
A shortlist of the questions the cameras were never able to answer, and a decision on who owns the response after hours
Stays exactly as it is
Your IP cameras, whatever the manufacturer, as long as they speak ONVIF or RTSP.
Your analog cameras, which come in through the Intelligent Video Recorder rather than being replaced.
Your cabling, your VLANs and your existing network paths per site.
Your mounting positions and fields of view, so nobody re-surveys the site.
Your edge devices on any station where depth at the workstation is the measurement, since nothing here requires removing them.
Changes on day one
One dashboard across every site, with unlimited user seats.
Search in plain English instead of scrubbing timelines.
Agents that act at the moment of an incident rather than filing a notification.
Full-resolution video staying in the building, with only metadata leaving it.
Coverage stops being a per-station purchase and becomes a function of the cameras already installed.

Objections, answered

The six that come up in every one of these conversations.

We are mid-contract with Invisible AI.

That matters less here than on most switches, because the pilot is additive: the edge devices keep running while Spot AI reads cameras they never touched. Run the overlap during the contract, use it to decide area by area and time any device removal to the renewal date rather than to the pilot.

Will we lose cycle-time data during the migration?

No, because nothing is switched off to run the comparison. The devices keep measuring their stations throughout the pilot, and a station only gives up its device once the area has been signed off. If a station turns out to need depth at the workstation, it keeps the device and the plan moves on around it.

The station data comes from a depth camera. Can a ceiling camera do that?

They are different instruments and the honest answer is that it depends on the measure. Invisible AI publishes synchronized depth-sensing cameras at the station. Spot AI reads the standard IP cameras already overhead, with operations agents covering SOP adherence, scorecards, dwell and shift recaps. Test both on your own line in the pilot against the measures your CI reviews actually use, and let that decide rather than a datasheet.

What happens to the history on the devices?

Invisible AI states all video processing and storage, up to 3 months and 2TB per device, happens on the edge without leaving the factory firewalls. There is no cloud archive to negotiate over, which is the good news and the catch: the day a device comes off a station is the day its history stops being reachable. Export what still matters before that, per device.

Our engineers built their reviews around the Invisible AI dashboard.

That cost is real and worth naming. Map the reports first, in the assess phase, and treat rebuilding them as a deliverable of the pilot rather than something to do afterwards. The offset is that the same reviews start covering areas that were never instrumented, because the cameras feeding them were already installed.

Is this cheaper?

It depends on how many areas you want covered, and anyone answering without that number is guessing. One model scales by devices bought per station, the other by cameras already on the wall. Quote both against the identical coverage list, include installation on each side and be explicit about which stations keep their device in either scenario.

Map your fleet in one call

Bring a camera list and we will tell you what works as it is.

Request a demo

Proof points from teams that switched

Customer-reported outcomes from named Spot AI customers.

7 weeks

Staccato went from first conversation to full deployment across an 800-acre campus in seven weeks, on the camera infrastructure it already had.

Staccato, firearms manufacturing
25+

Bridge33 Capital standardized video across 25 plus properties, each acquisition arriving with a different camera system, and cut footage search from hours to minutes.

Bridge33 Capital, commercial real estate
2 weeks

The YMCA of Greater Richmond deployed 17 locations in two weeks and standardized retention across the estate.

YMCA of Greater Richmond, non-profit

"Within four minutes of the alarm going off, Spot AI gave us video footage of the incident on the responding officers' phones. We had five recoveries within the hour."

Josh Bowlin
IT Director, Don Franklin Family of Dealerships

Frequently asked questions

Do we have to remove the Invisible AI devices?

Not as a condition of anything. The devices sit on the stations they instrument, and Spot AI runs on the standard IP cameras across the rest of the plant, so the two do not compete for the same hardware. Most plants decide area by area during the pilot, and stations that genuinely need depth at the workstation keep their device.

What cameras does Spot AI use if Invisible AI brought its own?

The ones already in your ceiling. Spot AI is camera agnostic: any IP camera speaking ONVIF or RTSP works as it is, whatever the manufacturer, and legacy analog runs come in through the Intelligent Video Recorder. In most plants running a station tool, those cameras exist already and no software is reading them.

How long does the migration take?

Most plants are live inside six weeks: a week to build the two inventories, a fortnight of additive pilot on one site, then an area-by-area decision. Because nothing is switched off during the pilot, the timeline is driven by how quickly the plant can agree the area list rather than by any technical cutover.

Does video leave the building?

Not on either platform. Invisible AI states all processing and storage happens on the edge without leaving the factory firewalls. Spot AI keeps full-resolution video on the Intelligent Video Recorder in the building and sends only event metadata across the network, which is what lets search and multi-site management run in the cloud.

What is the main difference between the two?

Instrument versus estate. Invisible AI puts a purpose-built depth device on a workstation and measures the cycle in detail. Spot AI puts 15+ pre-trained agents across security, safety and operations on the cameras already covering the whole building, with AI Talk Down, strobes and horns through standard speakers where a response is needed.